Future-Ready Smart Manufacturing with BL450 Digital Twin Edge Terminal

BL450 Digital Twin Edge Terminal delivers real-time factory data, 3D visualization and seamless integration with PLC, SCADA and MES for smarter, faster and more efficient manufacturing.

thought leadership 4.0Case Details

Real-Time, Multi-Source Data Integration

Deployed directly on the shop floor, the terminal seamlessly connects to PLC, SCADA and MES systems via OPC UA and Modbus TCP, while also receiving live video streams from on-site cameras. This data is processed in real time to drive high-fidelity 3D models, enabling instant monitoring of equipment status, production processes and logistics flows.

Powered by the BL450

At the heart of the solution is the BL450—a high-performance ARM embedded controller with:

✦ Octa-core CPU and Mali-G610 GPU for demanding 3D rendering

✦ 6 TOPS NPU for AI-driven analytics

Support for 8K video decoding and high-resolution display output

Rich industrial interfaces and rugged design for 24/7 operation in harsh environments

Implementation Highlights

Real-time data acquisition through OPC UA/MQTT protocols

High-definition video integration for situational awareness

3D rendering engines (Unity, Unreal Engine WebGL, Three.js) for immersive visualization

Dynamic model updates based on live operational data

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Why Choose This Solution?

Powerful CPU + GPU combination for smooth, complex 3D scenes

Supports large-format, high-resolution industrial displays

Wide network and protocol compatibility for flexible integration

Lower cost and power consumption compared to x86 workstations

From predictive maintenance to process optimization, the BL450 Digital Twin Edge Visualization Terminal bridges the gap between your factory floor and decision-making, making Industry 4.0 a reality—faster, smarter and more cost-effective.

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About the Author

Mr. Sam Ma 
CEO – Beilai Technology Company Ltd. 

Mr. Sam Ma is a specialist in ARM Industrial Computer, 4G RTU, M2M, IIoT  Gateway, MQTT,SNMP,IEC104, Modbus TCP, BACnet/IP, OPC UA, Profinet, EtherCAT, Ethernet/IP IO Modules OEM ODM since 2005.

About Beilai Technology Company Ltd.

Beilai Technology Company Ltd., was founded in 2005.

Beilai Technology Company Ltd. is an ISO9001 certified Company & was recognized as a national High-Tech Enterprise and also as Specialized & Innovative enterprise.

Beilai Technology Company Ltd. has a strong R&D team with rich and professional experience in software and hardware design, especially the functional design of various ARM chips, including NXP, TI, Rockchip, Xilinx, Newton, MTK, Winner and many other brands.

Beilai Technology Company Ltd. master the design specifications of industrial-grade products and are good at dealing with electromagnetic compatibility issues such as EMC and EMI to ensure that the products are stable and reliable.

Beilai Technology Company Ltd. focus on the research, development and manufacturing of ARM industrial computers, edge computing gateways, industrial Internet of Things, industrial Internet of Things gateways and IO systems, industrial automation gateways and IO systems, building HVAC Internet of Things gateways and IO systems, power energy Internet of Things gateways and IO systems, etc.

Beilai Technology Company Ltd. has always been based on the concept of high-precision and new product development, based in China and serving the world, to ensure the reliable connection of intelligent manufacturing, digital transformation, industrial Internet of Things, building HVAC automation, industrial automation, and power energy
automation systems.

Beilai Technology Company Ltd. adheres to the concept of innovation, and its products serve more than 200 countries and regions around the world, with many top partners in different industries.

Beilai Technology Company Ltd. is a member of the OPC UA International Foundation, IoT Industry Association &  China Intelligent Association.

Beilai Technology Company Ltd. is a Thingsboard Hardware Partner & AWS Certified Hardware Partner.

Beilai Technology Company Ltd. Mission is to Make IIoT Easier.

Beilai Technology Company Ltd. can be contacted at :

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